The Casting Process
Architectural castings have been used for centuries in traditional architecture as an efficient and effictive way to enhance both interior and exterior surfaces of buildings.
SFV's unique selection is hand cast in our San Francisco studio by skilled artisans using traditional techniques to ensure the finest detail common to the medium.
Cast shells with fiber reinforcement, our castings provide strength and minimal weight for ease of shipping and installation.
All castings shown in the catalog can be used for interior or exterior applications. For interior use, castings will be supplied in cast gypsum plaster.
Installation of architectural castings is basic and simple. Pre drill, install with screws and construction adhesive. Exterior castings should be sealed on all sides with a water sealer prior to installation.
Once installed, caulk, prime and paint like regular wood trim. Castings which are properly installed and maintained will last for the life of the building.
Complete installation and finishing instructions are supplied with your order.
SFV also provides custom duplication services when matching your original casting is required and the design is not found in our standard selection.
Please inquire with our sales staff for a quote on your specifications.
Gypsum is mixed with water to make the plaster.
Step 2:
Urethane molds are sprayed with oil to prevent sticking.
Step 3:
Plaster is carefully poured into molds.
Step 4:
Molds are gently packed to prevent bubbles
Step 5:
Fiberglass is Added for Strength
Step 6:
Pieces are scraped level with the back of the mold.
Step 7:
Once hardened the moulding is removed from the casting.
Step 8:
The casting is cleaned of casting residue.
Step 9:
The finished casting is cured or dried in the kiln for several days to remove excess water.
